Plant Setup Guide for Machine

Shed Requirements and Construction Guidelines

1. Minimum Space Requirement: A shed area of 1,000 square feet is mandatory.
2. Shed Dimensions: Length should be 40 feet, width 25 feet, and height 16 feet at the center, tapering to 14 feet on both sides.
3. Plastic Storage Area: Allocate 10 feet near the entrance for plastic storage. Secure this area with metal sheets on the lower section and mesh on the upper section for ventilation.
4. Machine Placement: Place the machine at the center rear of the shed and fix it permanently.
5. Product Storage Area: Reserve 200 square feet for storing finished products like bricks and paver blocks.

Electrical, Safety, and Security Provisions

1. Electric Connection: Install a three-phase power supply with an MCB of 64 amps or higher for smooth operations.
2. Earthing Setup: Use the provided materials for proper earthing to ensure electrical safety.
3. Ventilation: Install windows for air circulation and ventilation.
4. Fire Safety: Equip the shed with A, B, and C-type fire extinguishers for emergencies.
5. Personal Protective Equipment : Provide gloves and masks for operators.
6. Security Measures: Implement locks, surveillance systems, and restricted access to safeguard machinery and products.
7. Visitor Management: Maintain a visitor register and prohibit unauthorized access without the plant manager’s consent.

Operational and Maintenance Guidelines

1. Tool and Mold Storage: Allocate space for storing tools, molds, and instruments.
2. Daily Cleaning: Clean the machine externally and internally to remove dust and residues before starting operations.
3. Weekly Maintenance: Conduct deep cleaning of mesh containers and assemblies every week.
4. Logbook Maintenance: Keep records of daily machine usage, including working hours and production details.
5. Inspection Schedule: Regularly check electrical connections, exhaust systems, and safety devices to ensure proper functionality.
6. Warranty and AMC Support: Contact the authorized service provider for any issues. Avoid unauthorized modifications to retain warranty coverage.
7. Operator Amenities: Provide space for PPE, drinking water, and maintenance tools.

This structured setup plan ensures safe, efficient, and secure operations of the Waste Plastic Product Machine project plant.

Contact us ….

Deshmukh Research Industries (DRI)
Email: contact@dri-bharat.co.in
Phone: +91-9834929474
Website: www.dri-bharat.co.in